Nickel heap leaching process pdf

Leaching in metallurgy and metal recovery emew blog. Nickel laterites are no different, every major and several junior nickel miners have evaluated nickel laterite heap leaching over the past decade and shown projects to have robust economics, with. The first stage of the so called hellas heap leach laterites method is heap leaching with diluted sulphuric acid. The method of recovery of gold from the process slurry is by carbon adsorption. Sulphide hydrometallurgy bio heap leaching process. Selective leaching of nickel from prereduced limonitic. The mining and material handling process has been unmodified for the 10,000td continuous vat leach case, and modified only as a result of the reduction in processing rate for the 5,000td cvl case. Smaller scale developments are being actively pursued based on atmospheric leaching al or heap leaching hl technologies. Although both bacterial oxidation and nonbacterial heap leaching are established in the gold and copper industries, their combined use in nickel extraction is unique. However, low recoveries, lengthy leaching times, high acid consumption, nonselective leaching, decommissioning challenges, and environmental problems are the most serious hurdles. The bioheap process treats crushed ore, so avoiding the need for fine grinding and concentration steps usually needed for most bacterial oxidation techniques. The development of nickel laterite heap leach projects rev 0.

Hydrometallurgical process for the separation and recovery. The process includes sizing the ore where necessary, forming pellets by contacting ore with a concentrated sulfuric acid lixiviant and agglomerating. An overflow leads the suspension to another tank, where the pregnant solution and the slurry are separated by a solidliquid separation process. This method is very useful to optimize the heap leaching process design, analysis, control and optimization and also proposes optimal. The success of the process is based on the selectivity nickel leaching over iron, as the ores are limonitic and contained significant amounts of low reactivity hematite together with goethite. Use add reply to replyparticipate in a topicdiscussion most frequent. The new csiro dsx process has the following advantages. The pellets are formed into a heap and leached with a. One example of a leaching process that uses vat leaching is gold cyanidation, the process of extracting gold from lowgrade ores. The process design of gold leaching and carboninpulp. Hydrometallurgy is a technique within the field of extractive metallurgy, the obtaining of metals from their ores. New resources for metals must be developed with the aid of novel technologies. Nickel and cobalt extractions are high reported to be 90%. The ore is arranged in a big heap, which is treated with water as in slope leaching.

Heap leaching is an industrial mining process used to extract precious metals, copper, uranium, and other compounds from ore using a series of chemical reactions that absorb specific minerals and reseparate them after their division from other earth materials similar to in situ mining, heap leach mining differs in. Bioheap a bioleaching process for nickel extraction. Alkaline glycine solutions provide a selective leach process where valuable metals including. Innovat mineral process solutions sustainable leaching. Mines in hungary recycled copperbearing solutions through waste heaps in the 1550s, spanish miners percolated acid solutions through large heaps of oxide copper ore on the banks of the rio tinto in 1752 and one of the classical methods for the manufacture of copperas iron sulphate was to heap up iron. Heap leaching is a metallurgical process for extracting metals by trickling cyanide solutions through crushed ore that has been stacked on the ground fig. The remans brought improved metallurgical techniques to britain, and spurred devel.

The process is used primarily for extracting gold and silver from lowgrade oxidized ores where large flat areas are available for outdoor pads. This video demonstrates the proposed process for mineral extraction being considered for gogolds parral tailings project in parral, mexico. Indeed, most new nickel projects are investigating heap leaching as an option for at least a portion of the production. The rise of nickel laterites and advances in sulphide. Wo2001075184a2 heap leaching of nickel containing ore. A brief note on the heap leaching technologies for the recovery of. This process of leaching is done in leaching tanks or by heap leaching where sodium cyanide is dripped onto a heap of gold ore and left to percolate its way through the heap of. After the leaching process is complete, the soluble gold must be concentrated and separated from the process slurry.

In the heap leaching process, very dilute sulphuric acid similar in strength to some acid. Nickel heap leaching brazilian nickel limited nickel. Leaching is a chemical process in mining for extracting valuable minerals from the ore. The process design of gold leaching and carboninpulp circuits contaminants. Heap leaching of poor nickel laterites by sulphuric acid at ambient temperature. Figure 4 process flow chart for ore beneficiation ravensthorpe nickel project. The process is particularly effective for ores that have a tangible clay component i. It has the advantages of high nickel and cobalt recoveries and is applicable to a wide range of ores. Heap leaching is bat for suitable ores because it allows the economical processing of ore that would otherwise be uneconomic under con ditions that can technically achieve regulatory acceptable levels of environmental risk mitigation. Heap leaching is an industrial mining process used to extract precious metals such as copper, zinc, cobalt and nickel compounds from ore that has been traditionally mined, crushed and then transported for irrigation on an impermeable leach pad.

Glyleach is an emerging metallurgical technology with the potential to solve a number of standing long industry dilemmas. The recovery of metals and other processes are conducted just like in slope leaching fig. This process is carried with an ore which remains in its original location in the earth. On the surface, heap leaching of a nickel laterite would not appear to be attractive owing to the low permeability of most nickel laterite ores, coupled with the expected high acid consumption and long. Nickel laterite heap leaching is a destructive process and as such the most suitable method of heap leaching is via a dynamic onoff pad. Sometimes some other precious metals can also be leached along wit. Simply put, leaching generally refers to the removal of a substance from a solid via a liquid extraction media. The process has been urbanized by european nickel plc for the rock laterite deposits of turkey and the balkans. In britain, copper and tin were worked in cornwall and traded with the phoenicians as early as 1500 b. Leaching also takes place in nature where the rocks are dissolved by water. Microbial leaching of uranium ore hadi hamidian islamic azad university, qaemshahr branch iran 1.

A process is provided for heap leaching ore to recover nickel. Hydrometallurgy involve the use of aqueous solutions for the recovery of metals from ores, concentrates, and recycled or residual materials. Lorenzen synopsis the leaching behaviour of nickelcopper matte in an acidiccopper sulphate solution during the repulping stage at impala platinum refineries has been studied. Spent ore is simply removed as per other operational heap leaches and disposed of in the residue disposal area, in a nickel laterite heap leach most often it is codisposed with the iron filter cake. All of the materials used in heap leaching process and industry specifications of materials are. A brief note on the heap leaching technologies for the.

Heap leaching mining techniques, metals mining, copper. In this process, a dilute solution of sodium cyanide nacn is used to leach the au into solution. Atmospheric acid leaching of nickelcopper matte from impala platinum refineries by r. Heap leaching also has been considered for zinc lizama et al. Application of united nations framework classification. Medcram medical lectures explained clearly recommended for you. In recent decade, pilot tests on heap leaching of lowgrade copper and nickel sulfide ores were launched the mines involved are radio hill in. Using add reply allows you to attach images or pdf files and provide a more complete input. This process of dissolving the gold using cyanide is known as leaching. Preliminary studies have made it evident that heap leaching is quite advantageous when reextracting metals from pelletized copper nickel ore dressing tailings of current production, or of lean.

Perspectives for heap leaching of nonferrous metals. Adsorption is a term used to describe the attraction of a mineral. Pdf designing heap leaching for nickel production that. Mineral beneficiation by heap leaching technique in mining. Copper heap leaching solvent extractionelectrowinning sxew in 2014, more than 50 major hlsxew operations worldwide recovered approx. Engineered to perform in the most demanding environments extreme heat, high rainfall, lack of water and freezing temperatures are no longer a. The process includes sizing the ore where necessary, forming pellets by contacting ore with a lixiviant and agglomerating. Application of united nations framework classification 2009 unfc2009 for uranium resources uranium ore processing i. Alta metbytes developments in hydromet processing of. However, the process does suffer from significant waste disposal issues. The case for glycine heap leaching tim newton, operations director, mps. Us6312500b1 heap leaching of nickel containing ore. Tank leaching uses a stirrer and reagents to get the reaction started. Nonvertical solution flow and its application in heap and dump leaching.

A no compromise solution to traditional leaching methods. Together with dump leaching of mine waste, heap leaching contributes about 20% of annual world copper production watling, 2006. It is an atmospheric nitric acid leaching process coupled with a patented acid regeneration system. Heap leaching is a tried and tested mining technique enabling the processing of.

The dni process is being developed by direct nickel limited, australia, for the processing of both limonite and saprolite ores. The model was further developed and refined for a standalone nickel heap leach project, incorporating. Bacteria and dilute sulphuric acid leach atmospheric autothermal. The technique is an acid heap leaching process like that of the copper method in that it uses sulfuric acid instead of cyanide solution to liquefy the target minerals from crushed ore. Pdf abstractsome of laterite mineral from southeast sulawesi, indonesia, has low grade nickel contain. The crushing circuit has been modified as a result of the continuous vat leaching process feed size requirement of 6mm. Processing techniques that complement hydrometallurgy are pyrometallurgy, vapour metallurgy, and molten salt electrometallurgy. Post leaching, the rocks areleft with smaller proportion of minerals that they originally contained. Heap leaching of poor nickel laterites by sulphuric acid at ambient.

The operation involves heap bioleaching of a low grade complex nickel polymetallic ore in finland. Atmospheric acid leaching of nickel copper matte from. The leaching of several lowgrade nickel sulfide ores has also been investigated in pilotscale heaps watling, 2008, including test heaps at radio hill, western australia and at talvivaara, finland. Making the direct recovery of nickel and cobalt from hl, al and hpal solutions possible without the removal of iron and aluminium. The pellets are formed into a heap and leached with sulfuric acid to extract the. Microbiological leaching has been use as an alternative approach to conventional hydrometallurgical methods of uraniums extraction. Designing heap leaching for nickel production that. Regeneration is carried out in a steam atmosphere to minimize carbon degradation due to oxidation. A dynamic model was initially developed for evaluation of a nickel laterite heapleach in conjunction with an existing pressure leach operation. The cost of the heap leaching process is low, making this process an attractive option from a.